Horizontal, Flange-Clamping or Vertical? Choosing a Valve Test Bench

Valve pressure test benches use different clamping arrangements, and the clamping type is one of the key factors in determining which valves a bench can test. Before comparing pressure ratings, it helps to understand the three main clamping arrangements and the applications each one serves.

Horizontal axial clamping: the SYTW range

The bench clamps the valve from both ends along its axis, pressing flat sealing discs against the two end faces. It suits straight-through flanged gate, globe and ball valves, and it covers the widest size span in the range: the SYTW400/4-32 handles DN50–400, the SYTW300/16-32 DN80–300, the SYTW500/3-32 DN150–500, and the SYTW600/10-32 DN300–600. The models have a nominal maximum test pressure of up to 31.5 MPa, but the allowable test pressure depends on the valve size: for example, the SYTW600/10-32 reaches 31.5 MPa at DN300, while the maximum pressure decreases to 9.6 MPa for DN500–600. Clamping force differs by model: 72 ton-force (approx. 706 kN) on the SYTW400/4-32, 170 ton-force (approx. 1,667 kN) on the SYTW300/16-32, 90 ton-force (approx. 883 kN) on the SYTW500/3-32, and 350 ton-force (approx. 3,432 kN) on the SYTW600/10-32. If most of your valves are straight-through flanged valves, this is usually the starting point.

Flange clamping: the SYTF range

The SYTF series uses two sets of three-jaw clamping mechanisms to secure the valve flanges at both ends. One worktable can tilt upward by 90°, while the other moves axially to accommodate different valve lengths. The SYTF400/10-38 is supplied with four pairs of interchangeable flat sealing discs. The SYTF400/10-38 covers DN100–400 valves with an equipment maximum of 40.0 MPa — but, as with every bench, the applicable pressure steps down with size: 37.5 MPa for DN100–150, 22.5 MPa for DN200–250, 15.0 MPa for DN300, and 9.6 MPa for DN350–400. Clamping force is 185 ton-force (approx. 1,814 kN). Flange clamping holds the valve by its flanges without applying external test loads to the valve body.

Vertical axial clamping: the SYTL range

The bench holds the valve vertically, with axial clamping applied to the valve end faces. The SYTL200/32-2T covers DN15–200 straight-through weld-end and flanged valves, with two test stations that help improve testing efficiency. The maximum test pressure steps down with size: 32 MPa for DN15–70, 26 MPa for DN80, 20 MPa for DN90, 16 MPa for DN100, 7.5 MPa for DN150, and 4 MPa for DN200. Clamping force is 20 ton-force (approx. 196 kN).

Flanged-valve and safety-valve testing: the SYTA range

The SYTA150/10-32 is designed for pressure and seat-leakage testing of straight-through flanged valves, and it can also be used for safety-valve set-pressure adjustment and seat-tightness testing. It covers DN20–150, with a maximum test pressure of 32 MPa for DN20–80, 22 MPa for DN100 and 10 MPa for DN150. If safety-valve testing is part of your workload, the SYTA series provides a solution with the relevant adjustment capability.

Start by identifying the valve type and the required clamping arrangement. Then check the valve size, flange and face-to-face dimensions, and the maximum test pressure applicable to that specific size. Also confirm the required test medium and testing standard. A higher pressure rating does not make an incompatible clamping arrangement suitable.



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